Zhengzhou MG Automatic dry mortar mixing plant is developed on the basis of semi-auto dry mortar plant, increases the raw material storage system, conveying system, automatic weighing system and premix tank, that realize the automatic weighting, mixing and packing, and improves the efficiency. Depending on the configuration, we will design the dry mix mortar product capacity at 10-30T/H, with an annual output of 30-100,000 tons per year. Occupation area: 60-100m² , Height: 8-13 m, Worker required: 3-5 person.
2. Parameter of Full Automatic Dry Mortar Production Line:
| Mixer Model | Mixer Volume | Capacity | Machine area | Mixing time | Manpower | Batching and Packaging |
| 2m3 | 1t/batch | 10-12T/H | 20m2 | 3-5min/batch | 2-3 person | Manual Batching Automatic packaging |
| 3m3 | 2t/batch | 15-20T/H | 30m2 | 3-5min/batch | 4-5 person | Manual Batching Automatic packaging |
| 4m3 | 3t/batch | 25-30T/H | 50-60m2 | 3-5min/batch | 5-8 person | Manual Batching Automatic packaging |
| 6m3 | 4.5t/batch | 35-40T/H | 60-100m2 | 3-5min/batch | 5-8 person | Automatic Batching Automatic packaging |
| 8m3 | 6.5t/batch | 40-50T/H | 60-100m2 | 3-5min/batch | 5-8 person | Automatic Batching Automatic packaging |
EQUIPMENT CONFIGURATION
Raw Material Detachable Storage Silo
Customized volume 150T, 100T, 60T, Easy transportation, waterproof manufacturing and reasonable design
The silo is used to store dry building raw material powder, such as sand, cement, fly ash, slag, calcium carbonate powder and so on. MG standard silos will equips level regulars, air breaking device, e-dust collector, pressure safety valve and complete set of assemble accessories. When material feeding air breaking device can help air exhausting from silo inside, e-dust collector clear the dust on the top; Level regulars can detect the maximum and minimum of material in hopper, so that to remind people feed material timely; Safety valve is to prevent material discharge easily. Material can discharge quickly when it works with screw conveyor.
Bucket Elevator
High efficient, Good sealing, Easy assemble, Environment protection, Easy maintenance.
This is a vertical lifting device. Lifting height can reach 20-35m, with high efficient lifting speed and large transport capacity, bucket elevator is widely to used to lifting all kinds of powder or granular material. There are belt type bucket elevator and chain type bucket elevator two kinds for customer choice. Chain bucket elevator can be lift heat material and capacity is higher, lifting height is higher.
Automatic weighting system
High efficient self-measurement, Highly sensitive, High accurate digital display
This is an automatic batching system that greatly saves manpower and material resources. Machine around equips three S-type sensors, which can get exact value when machine running. Input the weight of each raw materials accordingly to the formulation, high precision, reduce weighing error,save labor cost, improve the output.
Twin shaft paddle mixer
High Efficiency, equip fly cut for fiber breaking, Mixing time 3-5 minutes per batch
This twin shaft paddle mixer have the characters of high mixing speed, high uniformity, less power consumption. Materials with large differences in physical properties such as specific gravity, particle size, and shape do not easily segregate when mixed in the mixer. The material discharge is by pneumatic control, material can be discharged within 3-5 seconds.
Finish Product Hopper
Reasonable design, Equip pneumatic vibrating system
It is used to storage finish product and fix under the mixer, and also it equip ribbons to realize second mixing, make sure the mixing of product more evenly and product not block when packing. Two kinds structure finish product hopper can be choosed as requirement. One kind equip Second mixing ribbons, the other kind equip pneumatic vibrating system.
Packing Machine
High accuracy, high speed, Equip bag auto pushing system
The packing machine use computerized metering devices provides accurate weighing, stable performance and simple operation. And equipped with dust mouth, truly environmentally friendly production. Packing machine is PLC control, more intelligent. It can equip with bag belt conveyor and robot palletizer work.
Impulse dust collector
High efficiency, strength dust collecting, pulse controller control
The Impulse dust collector is mainly designed for dry mortar machine dust collecting, it equip pulse solenoid valve and can realize automatic dust remove. This dust collector is compact in structure, convenient in maintenance, which has the characteristics of large ash removal kinetic energy and high ash removal efficiency. It use special fabric filter dust, well dust collect. Fans,Cloth cylinder and filter assembly as one, can shorten the wind mesh simplify workmanship process.
Screw Type Air Compressor
High Quality, Long life Time, Energy Saving
This screw type air compressor equip Inverter screw host, use good quality copper motor, high efficiency and low noise, equip precise air filter, Industrial grade oil water separator, High accuracy oil filter, high speed heat dissipation system, use import electrical apparatus element, sound insulation cotton. It also equip Air dryer, air storage tank, high precision filter to make sure provide good quality air to the machines.
Control Cabinet
Famous brand PLC, Intelligent and computer control
PLC control system with characters of High degree of intelligence, automatic control from the Raw material storage silo, screw conveyor, weighing of ingredients to the mixing, packaging and full control of the complete set dry mortar plant, Intelligent and easy operation.
